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Cladding of Metals

Zr Clad Steel Zirconium Steel clad plate

Item No.: TR-Zr Steel clad plate
Zr/Steel Zirconium/Steel clad plate is a kind of metal composite plate material with extremely high-quality properties.
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Description
What is Zr/Steel Zirconium/Steel clad plate zirconium clad plate:
Zr/Steel Zirconium/Steel clad plate is a kind of metal composite plate material with extremely high-quality properties. Metal composite material is a kind of material which uses various composite technology to realize the metallurgical bonding of different metals at the interface. The bonding zone is characterized by wavy metallurgical bonding.
Zirconium/Steel Composite Plate Explosive Composite Plate is a composite material consisting of zirconium metal and steel metal, in which zirconium metal and steel metal are composited together by an explosive processing method. This composite plate has excellent physical, chemical, and mechanical properties and is widely used in several fields.
zirconium clad plate
Zr/Steel Zirconium/Steel clad plate zirconium clad plate
 
Manufacturing method and characteristics of zirconium/steel composite plate explosion composite plate zirconium clad plate
The method of manufacturing zirconium/steel composite plate explosion composite plate includes the following steps:
Making zirconium metal and steel metal into foils or plates with certain shapes and sizes, respectively;
Placing the zirconium metal plate and the steel metal plate in parallel with a gap between them;
Placing explosives in the gaps so that the explosives are in an explosive state;
Detonate the explosives to generate a high-pressure shock wave so that the zirconium metal plate and the steel metal plate are rapidly fitted together under the high-speed impact;
Rolling processing of zirconium and steel metal plates that are fitted together to obtain the required thickness and surface quality.

Advantage/Characteristics of Zr/Steel Zirconium/Steel clad plate zirconium clad plate:
Zr/Steel Zirconium/Steel clad plate has a multilayer function and base strength and toughness. As a resource-saving product, Zr/Steel Zirconium/Steel clad plate can reduce precious metal consumption and cost. Achieve the perfect combination of low cost and high performance, with good social benefits.
 
Category Parameter Specification
Material Composition Base Metal Carbon steel/Stainless steel
  Cladding Material Zirconium/Zirconium alloy
  Cladding Ratio 10-20% of total thickness
Dimensions Total Thickness 6-50mm
  Width Up to 3000mm
  Length Up to 12000mm
  Cladding Thickness 1-5mm
Mechanical Properties Bond Strength ≥140 MPa
  Shear Strength (Interface) ≥140 MPa
  Impact Strength Per ASTM requirements
  Bend Test No separation at interface
Surface Properties Surface Roughness (Ra) ≤3.2μm
  Surface Quality No cracks/blisters/delamination
  Bond Interface Continuous metallurgical bond
Chemical Properties Corrosion Resistance Excellent against acids/alkalis
  Interface Compounds No significant intermetallics
  Zirconium Purity High purity grade
Standards Industry Standards ASTM B898
  Pressure Vessel Code ASME Section VIII Division 1

Application of Zr/Steel Zirconium/Steel clad plate zirconium clad plate:
Zr/Steel Zirconium/Steel clad plate can be used in high corrosion resistance acid and alkali containers used Nuclear power industry, military armour, and aerospace materials.
In the field of nuclear industry, zirconium/steel composite plate explosion composite plate has excellent corrosion resistance and high strength, which can be used to manufacture fuel elements in nuclear reactors. In fuel element manufacturing, the excellent performance of zirconium/steel composite plate explosion plates can improve fuel elements' manufacturing accuracy and quality while reducing manufacturing costs.

Chemical industry
In the chemical industry, zirconium/steel composite plate explosion composite plate has excellent corrosion resistance and high strength, which can be used to manufacture corrosion-resistant parts in chemical equipment. For example, it can manufacture equipment in the chlor-alkali industry, such as brine tanks, chlorine washing towers, hypochlorite washing towers, etc. Due to its excellent corrosion resistance, it can greatly improve the service life of the equipment and reduce the cost of equipment maintenance.

Construction field
In construction, zirconium/steel composite plate explosive composite plate can be used to manufacture structural parts such as exterior walls and roofs of buildings. Due to its excellent corrosion resistance and high strength, it can greatly improve the service life and safety of buildings. At the same time, its beautiful appearance can also add a unique artistic charm to the building.

Automotive
Zirconium/steel composite plate explosion composite plate can manufacture automobile bodies, chassis, and other structural parts in the automobile field. Due to its excellent corrosion resistance and high strength, it can improve the safety and service life of automobiles. At the same time, its lightweight characteristics can also improve the car's fuel economy and environmental performance.

Electronics
In electronics, the excellent electrical conductivity and corrosion resistance of zirconium/steel composite plate explosive composite plate can be used to manufacture circuit boards, connectors, and other key components in electronic equipment. Its high precision and stability can provide a good performance guarantee for electronic equipment.

 
Electronics

 
Grade of Zr/Steel Zirconium/Steel clad plate zirconium clad plate:
R60700.R60702.R60704.R60705.R60706
Q245R.Q345R.15CrMoR,16Mn,20MnMO,
15CrMo,16MnD.09MnNiDR,09MnNiD.

Dimension of Zr/Steel Zirconium/Steel clad plate zirconium clad plate:
2-14/3-300x <2000x4000

Standard of Zr/Steel Zirconium/Steel clad plate zirconium clad plate:
SB-898.

Package of Zr/Steel Zirconium/Steel clad plate zirconium clad plate:
According to product characteristics and customer needs.

Remark of Zr/Steel Zirconium/Steel clad plate zirconium clad plate:
Please provide detailed technical requirements to facilitate communication and determine the solution.

Zr/Steel Zirconium/Steel clad plate zirconium clad plate supplier-TRUNNANO:
Luoyang Tongrun Nano Technology Co. Ltd. (TRUNNANO) is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality clad plates, clad rods, clad tubes, etc.
If you are looking for a high-quality Zr/Steel Zirconium/Steel clad plate zirconium clad plate, please feel free to contact us and send an inquiry. 

FAQs of Zr/Steel Clad Plate
Q: What is zirconium/steel clad plate used for?
A:
Zirconium/steel clad plates are utilized in a variety of industrial applications where corrosion resistance and high mechanical strength are required. These composite materials are especially popular in the chemical, petrochemical, and nuclear industries due to their excellent resistance to aggressive chemicals and corrosive environments. They find application in heat exchangers, reactors, storage tanks, pressure vessels, and piping systems, providing a cost-effective solution by combining the durability of steel with the anti-corrosion properties of zirconium.

Q: Is zirconium/steel clad plate suitable for use in extreme conditions?
A:
Yes, zirconium/steel clad plates are designed to withstand harsh operating conditions, including high temperatures, pressures, and corrosive media. The zirconium layer offers superior protection against corrosion from acids and other reactive substances, while the steel substrate provides robustness and structural integrity. This combination makes the clad plate an ideal material choice for equipment that must operate under severe conditions without compromising on safety or efficiency.

Q: What are the advantages of using zirconium/steel clad plates over solid zirconium?
A:
Utilizing zirconium/steel clad plates instead of solid zirconium can provide several benefits. One key advantage is cost-effectiveness, as the clad plate uses less zirconium, which is generally more expensive than steel. Additionally, the steel core enhances the mechanical properties of the composite, such as tensile strength and impact resistance, while the zirconium surface maintains its anti-corrosive characteristics. Moreover, the clad plate can be fabricated into complex shapes more easily than solid zirconium, allowing for greater design flexibility.

Q: How is the quality of zirconium/steel clad plates ensured?
A:
To ensure the quality of zirconium/steel clad plates, manufacturers follow stringent production processes and quality control measures. Non-destructive testing (NDT) methods, such as ultrasonic testing and radiographic inspection, are commonly employed to verify the integrity of the bond between the zirconium and steel layers. Mechanical tests, like tensile and bend tests, are also conducted to confirm the material's performance meets the necessary standards. Adherence to international codes and standards, along with continuous process improvements, helps maintain high-quality products.

Q: Can zirconium/steel clad plates be welded?
A:
Welding zirconium/steel clad plates requires specialized knowledge and techniques because of the different physical properties of zirconium and steel. Proper welding procedures should be followed to avoid damaging the zirconium layer or creating weak points at the weld joint. Manufacturers typically provide guidelines and recommendations for welding these composite materials, ensuring that the resulting structure retains its intended performance characteristics. Skilled operators and appropriate welding parameters are crucial for achieving reliable and durable welds.

Q: Is zirconium/steel clad plate safe for handling and installation?
A:
Handling and installing zirconium/steel clad plates is generally considered safe when proper precautions are taken. Workers should be aware of the weight and size of the plates and use lifting equipment as needed to prevent injury. Personal protective equipment (PPE) should be worn to protect against potential hazards during handling and cutting operations. When working with clad plates, it's important to follow all safety protocols established by the manufacturer and relevant industry standards.

Q: What maintenance is required for zirconium/steel clad plates?
A:
Maintenance of zirconium/steel clad plates usually involves regular inspections to check for signs of wear, corrosion, or damage. Cleaning the surfaces according to recommended practices can help preserve the anti-corrosive properties of the zirconium layer. In some cases, reapplication of protective coatings may be necessary to extend the lifespan of the equipment. Following the manufacturer’s maintenance schedule and guidelines will contribute to the long-term reliability and performance of the clad plates.
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