What is Tool steel/ Steel clad plate:
Tool steel/steel composite plate is a composite material composed of tool steel and steel, which has high hardness and good wear resistance. This kind of composite board is often used to manufacture high-precision cutting tools, molds and tools, and has the advantages of high-efficiency machining, high-precision dimensional control and long life. Combining tool steel and steel to make composite panels allows the advantages of both materials to be obtained. Because tool steel has high hardness, high wear resistance and high heat resistance, it can ensure processing accuracy and service life; while steel has high toughness, high plasticity and high thermal conductivity, it can ensure high precision and efficient processing of molds and tools.
Tool Steel Clad Steel Plate
Advantage/Characteristics of Tool steel/ Steel clad plate:
High hardness and wear resistance: Tool steel itself has high hardness and wear resistance, while steel has high toughness, high plasticity and high thermal conductivity. This composite material has the advantages of both materials, so it has more High hardness and wear resistance.
High heat resistance: Tool steel usually has high hardness and wear resistance, while steel has high thermal conductivity, which can keep the temperature of the tool stable during processing and prevent the tool from being damaged due to overheating.
Efficient processability: tool steel usually has high hardness and wear resistance, which can ensure processing accuracy and service life, while steel has high toughness and high plasticity, which can be conveniently processed and welded.
Stable and high precision: Tool steel usually has high hardness and wear resistance, which can ensure processing accuracy and service life, while steel has high toughness and high plasticity, which can be conveniently processed and welded, so higher Machining accuracy and service life.
Environmental Sustainability: Tool steel/steel composite panels do not produce harmful gases and pollutants, so they are environmentally friendly and sustainable and can reduce the impact on the environment during the production process.
Specification of Tool steel/ Steel clad plate:
|
Property |
Base Metal (Low Carbon Steel) |
Clad Layer (Tool Steel) |
|
Material Grade |
ASTM A516 Gr.70 |
AISI D2 |
|
Chemical Composition |
C: 0.15-0.20% |
C: 1.40-1.60% |
|
|
Mn: 0.60-1.20% |
Cr: 11.0-13.0% |
|
|
P: 0.035% max |
Mo: 0.70-1.20% |
|
|
S: 0.035% max |
V: 1.10% max |
|
Thickness Range |
6-150mm |
2-8mm |
|
Hardness |
180-210 HB |
58-62 HRC |
|
Tensile Strength |
≥485 MPa |
≥1800 MPa |
|
Yield Strength |
≥260 MPa |
≥1500 MPa |
|
Elongation |
≥21% |
≥8% |
|
Bond Strength |
≥300 MPa at interface |
|
|
Impact Value |
≥27J at -20°C |
Not specified |
|
Surface Finish |
As rolled |
Ground |
|
Standard Size |
Width: 1000-2500mm |
|
|
|
Length: 2000-12000mm |
|
|
Flatness Tolerance |
≤3mm/m |
|
|
Bonding Method |
Explosion bonding or roll bonding |
|
|
Application |
Pressure vessels, storage tanks |
Wear-resistant surfaces |
Application of Tool steel/ Steel clad plate:
Tool steel/steel-clad plates have been widely used in many fields, specific applications include but are not limited to the following aspects:
Mold manufacturing: tool steel/steel composite plate is used to make the blank of the mold because it has high hardness, high wear resistance and high heat resistance, which can ensure the high precision and efficient processing of the mold.
Tool manufacturing: Tool steel/steel composite plates are often used to manufacture high-precision knives and cutting tool blades because of their high hardness and high wear resistance, which can ensure the machining accuracy and service life of the tool.
Machinery manufacturing: Tool steel/steel composite panels are used to manufacture various mechanical parts and structural parts, such as gears, bearings, screw rods, etc. This is because the tool steel/steel composite plate has high wear resistance and high toughness, which can ensure high-precision and high-efficiency machining of mechanical parts.
Automobile manufacturing: Tool steel/steel composite plates are used to manufacture automotive engine and gearbox parts because of their high wear resistance and high toughness, which can ensure high-precision and efficient machining of automotive engines and gearboxes.
Aerospace manufacturing: Tool steel/steel clad plates are used to manufacture aerospace engine and gas turbine components because of their high wear resistance and high toughness, which can ensure high-precision and efficient machining of aerospace engines and gas turbines.
Industrial manufacturing: Tool steel/steel composite plates are used to manufacture machine tool beds, machine tool gears, machine tool screws, etc. because they have high wear resistance and high toughness, which can ensure high precision and efficient processing of machine tools.
In general, tool steel/steel clad plates have been widely used in the fields of mold manufacturing, tool manufacturing, machine manufacturing, automobile manufacturing, aerospace manufacturing, industrial manufacturing, etc., and can meet various needs.
Application of Tool steel/ Steel clad plate
Grade of Tool steel/ Steel clad plate:
R60700.R60702.R60704.R60705.R60706
Q245R.Q345R.15CrMoR,16Mn,20MnMO,
15CrMo,16MnD.09MnNiDR,09MnNiD.
Dimension of Tool steel/ Steel clad plate:
2-14/3-300x <2000x4000
Package of Tool steel/ Steel clad plate:
According to product characteristics and customer needs.
Remark of Tool steel/ Steel clad plate:
Please provide detailed technical requirements to facilitate communication and determine the solution.
Tool steel/ Steel clad plate supplier-TRUNNANO:
Luoyang Tongrun Nano Technology Co. Ltd. (TRUNNANO) is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality clad plates, clad rods, clad tubes, etc. If you are looking for a high-quality Tool steel/ Steel clad plate, please feel free to contact us and send an inquiry.
FAQs of Tool Steel/Steel Clad Plate
Q: What is tool steel used for?
A: Tool steels are specialized grades of steel that are designed to withstand the rigors of shaping, cutting, pressing, and coining materials. They are widely utilized in manufacturing industries for producing tools such as dies, punches, cutters, and molds. Tool steels are also employed in the automotive, aerospace, and machinery sectors for components that require high hardness, strength, and wear resistance. Additionally, they find applications in the production of parts for injection molding, extrusion dies, and other high-performance engineering needs.
Q: What is a steel clad plate used for?
A: Steel clad plates combine the best properties of two or more metals into a single material. These plates typically feature a tough core metal with a corrosion-resistant or wear-resistant outer layer. Applications include chemical processing equipment, pressure vessels, shipbuilding, offshore structures, mining machinery, and any environment where both mechanical strength and protection against harsh conditions are necessary. The cladding can be applied to enhance specific characteristics like corrosion resistance, heat resistance, or electrical conductivity, depending on the application requirements.
Q: What are the benefits of using tool steel?
A: Tool steels offer several advantages over other types of steel. They possess superior hardness and toughness, allowing them to maintain their shape and sharpness even under extreme pressures and temperatures. This makes them ideal for long-lasting tools that can handle repetitive machining tasks without significant wear. Tool steels also have excellent machinability, which means they can be easily worked into complex shapes while still achieving a fine finish. Moreover, many tool steels can be heat-treated to further enhance their properties, providing flexibility in tailoring the material to specific performance criteria.
Q: How does a steel clad plate differ from regular steel plates?
A: A steel clad plate differs from a standard steel plate by incorporating an additional layer or layers of different materials bonded to its surface. This cladding provides enhanced properties not found in ordinary steel, such as improved corrosion resistance, increased abrasion resistance, or better thermal conductivity. The core of a clad plate remains a robust structural steel that offers strength and durability, while the cladding serves as a protective shield against environmental factors. This combination results in a product that can perform well in challenging environments without compromising on structural integrity.
Q: Is tool steel safe to handle?
A: Tool steels are generally safe to handle when proper precautions are taken. Like all metallic materials, they can pose risks if mishandled. For instance, sharp edges can cause cuts, and the dust produced during machining operations may irritate the respiratory system or eyes. It's important to use appropriate personal protective equipment (PPE) such as gloves, safety glasses, and respirators when working with tool steels. Furthermore, following established safety protocols and handling practices will minimize potential hazards associated with these materials.
Q: Can tool steel be used in corrosive environments?
A: While tool steels themselves are not inherently resistant to corrosion, some grades can be selected for their ability to resist corrosion in certain environments. For highly corrosive settings, alloyed tool steels containing elements like chromium, nickel, or molybdenum may be chosen due to their superior corrosion resistance. Alternatively, tool steels can be coated or treated with protective finishes to extend their service life in corrosive conditions. However, for applications where corrosion resistance is paramount, steel clad plates might be a more suitable option, offering a durable core with a corrosion-resistant cladding.
Q: What maintenance do steel clad plates require?
A: Maintenance for steel clad plates depends on the type of cladding and the specific environment in which they are used. Generally, it is important to regularly inspect the plates for signs of damage, corrosion, or wear. Cleaning should be performed according to the manufacturer's recommendations, using methods that do not compromise the integrity of the cladding. In cases where the cladding has been damaged, it may be possible to repair localized areas to prevent further degradation. Regular maintenance helps ensure that the steel clad plates continue to provide reliable performance and longevity.
