We use cookies to improve your online experience. By continuing browsing this website, we assume you agree our use of cookies.
3D Printing Powder

Hastelloy C22 3D Printing Nickel-Based Alloy Hastelloy C22

Item No.: Hastelloy C22
Haskell alloy C22 (Hastelloy C22) is a high performance nickel-based alloy designed for 3D printing technology and suitable for manufacturing needs in extreme conditions.
INQUIRY
Description

Introduction of Hastelloy C22 3D Printing Nickel-Based Alloy Hastelloy C22

 
3D printing uses energy sources such as laser, electron beam, arc, plasma, etc. to scan metal powder and wire point by point and line by line, melt the powder or wire, overlap line by line, solidify and accumulate layer by layer, and achieve the "near net shape" of three-dimensional complex parts. Our company has a variety of brands to choose from, and the 3D printing metal powder with the brand Hastelloy C22  is one of them.


Hastelloy C22 3D Printing Nickel-Based Alloy Hastelloy C22

 

Features of Hastelloy C22 3D Printing Nickel-Based Alloy Hastelloy C22

 
Hastelloy C22, a nickel-based superalloy specifically designed for extreme environments, exhibits exceptional properties when utilized in 3D printing applications. Here are the key features that make Hastelloy C22 a preferred choice for challenging industrial and engineering needs:

Exceptional Corrosion Resistance: Hastelloy C22 demonstrates outstanding resistance to both oxidizing and reducing media, including chlorides, sulfur compounds, and various acids. It is highly resilient in severe corrosive environments, such as those found in chemical processing, petrochemical, and offshore industries.

High-Temperature Stability: This alloy maintains its mechanical properties and corrosion resistance at elevated temperatures, making it suitable for applications where parts are exposed to high heat, up to approximately 1200°F (650°C).

Superior Pitting and Crevice Corrosion Resistance: Hastelloy C22's chromium, molybdenum, and tungsten content significantly enhances its resistance to pitting and crevice corrosion, especially in chloride-containing environments.

Enhanced Weldability: Despite its high alloy content, Hastelloy C22 can be readily welded using various techniques without compromising its corrosion resistance, making it suitable for complex structures and repairs.

Hot Workability: Hastelloy C22 exhibits good hot workability, which is beneficial for post-processing operations following 3D printing, such as heat treatment and forming, to achieve the desired final part properties.

Strength and Toughness: The alloy provides a balance of high strength and toughness, ensuring parts can withstand mechanical stresses without fracturing, even under harsh operating conditions.

Design Flexibility: 3D printing with Hastelloy C22 allows for the creation of intricate geometries and internal structures that are unattainable with traditional manufacturing methods, unlocking new possibilities for part optimization and performance enhancement.

Customization and Complexity: Additive manufacturing enables the production of tailored parts with Hastelloy C22, reducing the need for assembly of multiple components and potentially improving overall system efficiency.

Material Efficiency: 3D printing with this alloy reduces material waste compared to subtractive manufacturing methods, as parts are built layer by layer, only adding material where needed.

Specialized Applications: Due to its unique properties, Hastelloy C22 is often specified for applications such as heat exchangers, chemical reactors, flue gas desulfurization systems, and components in nuclear reactors, where high corrosion resistance and thermal stability are paramount.
In summary, Hastelloy C22, when used in 3D printing, offers an unparalleled combination of corrosion resistance, thermal stability, and design flexibility, making it a premium material solution for components that must perform reliably under the harshest conditions.
 

Parameter of Hastelloy C22 3D Printing Nickel-Based Alloy Hastelloy C22

 

 

(Product Particle Size and Distribution of Hastelloy C22 3D Printing Nickel-Based Alloy Hastelloy C22)
 

 

(Electron microscope image of Hastelloy C22 3D Printing Nickel-Based Alloy Hastelloy C22)

 

Advantages of Hastelloy C22 3D Printing Nickel-Based Alloy Hastelloy C22

 
3D printing metal powder has good plasticity, high powder purity, low oxygen content, fine particle size, narrow particle size distribution, high sphericity, good fluidity and high bulk density.
 
3D printing is a revolutionary technology for rapid and precise manufacturing of complex structural parts, which are difficult to manufacture and have high manufacturing costs. The implementation of this technology is very different from traditional manufacturing in terms of metallurgical mechanism, microstructure, structural form, defect form, etc., and can solve some problems encountered by traditional manufacturing methods.

Application Areas of Hastelloy C22 3D Printing Nickel-Based Alloy Hastelloy C22

 
Hastelloy C22, with its exceptional corrosion resistance and high-temperature stability, finds extensive application in 3D printing across various industries where extreme conditions are prevalent. Some key application areas include:

Chemical Processing Industry: In environments with highly corrosive chemicals, such as acid production, pickling operations, and chemical synthesis, Hastelloy C22 parts are used for reactors, heat exchangers, distillation columns, and piping systems.

Petrochemical Industry: Equipment handling crude oil refining, natural gas processing, and petrochemical production often utilize Hastelloy C22 components due to its resistance to sulfur compounds and chloride-induced corrosion.

Power Generation: Components in fuel power plants, especially in areas prone to corrosion from flue gas containing chlorides and sulfur dioxide, are fabricated from Hastelloy C22. This includes parts in flue gas desulfurization (FGD) systems.

Oil & Gas Exploration and Production: Offshore platforms and subsea equipment, where saltwater and harsh chemicals pose severe corrosion challenges, employ Hastelloy C22 parts for pumps, valves, and pipeline components.

Nuclear Industry: Due to its resistance to corrosion from high-temperature water and radiation, Hastelloy C22 is used in nuclear reactor components, waste storage containers, and handling equipment.

Pharmaceutical and Biotechnology: Equipment and components that come into contact with aggressive chemicals or require repeated sterilization cycles, such as process vessels, mixers, and heat exchangers, benefit from Hastelloy C22's durability.

Aerospace: Components requiring high-temperature performance and corrosion resistance in aerospace applications, such as exhaust systems, combustion chamber liners, and high-temperature fasteners, can be 3D printed using Hastelloy C22.

Marine and Coastal Applications: Seawater handling systems, coastal infrastructure, and naval components exposed to saltwater corrosion and atmospheric corrosion are fabricated with Hastelloy C22 to ensure longevity.

Semiconductor Manufacturing: In the fabrication of semiconductor devices, where purity and resistance to chemical corrosion are critical, Hastelloy C22 is used for process chambers and tooling.

Research and Development: Due to its versatility and ability to withstand extreme environments, Hastelloy C22 is a popular material in R&D for testing innovative designs and materials research in high-tech industries.
Overall, Hastelloy C22's unique properties, combined with the design freedom and manufacturing versatility of 3D printing, enable the creation of complex, customized parts and components for the most demanding applications across numerous sectors.

Packaging and Precautions

Packaging according to product characteristics, or customized according to customer needs. Wear protective equipment, goggles, rubber gloves, masks, etc. when using. If accidentally contact with mucous membranes, rinse with plenty of water and seek medical attention in time.

 
Packaging and Precautions

 

Company Profile

Luoyang Tongrun Nano Technology Co. Ltd. (TRUNNANO) is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality chemicals and nanomaterials, including boride powder, nitride powder, graphite powder, sulfide powder, 3D printing powder, etc.
 
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
 
If you are looking for high-quality Hastelloy C22 3D Printing Nickel-Based Alloy Hastelloy C22, please feel free to contact us or click on the needed products to send an inquiry. 


Company Profile

 

Payment Term

T/T, Western Union, Paypal, Credit Card etc.
 
Shipment Term

By air, by sea, by express, as customers request.
 
FAQs of Hastelloy C22 3D Printing Nickel-Based Alloy Hastelloy C22

Q1. What is Hastelloy C22, and why is it used in 3D printing? 
A1. Hastelloy C22 is a nickel-chromium-molybdenum-tungsten alloy renowned for its exceptional corrosion resistance and high-temperature stability. It is used in 3D printing to fabricate complex parts that require these properties, especially in harsh chemical and high-temperature environments.

Q2. Is Hastelloy C22 suitable for corrosive environments? 
A2. Yes, Hastelloy C22 excels in resisting corrosion from both oxidizing and reducing agents, including chlorides, sulfuric acid, and phosphoric
acid, making it ideal for corrosive environments.


Q3. Can Hastelloy C22 maintain its properties at high temperatures? 
A3. Yes, Hastelloy C22 maintains excellent mechanical properties and corrosion resistance at temperatures up to around 1200°F (650°C), making it suitable for high-temperature applications.

Q4. Is Hastelloy C22 difficult to print with? 
A4. While Hastelloy C22 requires specific printing parameters due to its high melting point and alloy composition, modern 3D printing technologies, especially those designed for nickel-based alloys, can effectively handle this material with appropriate settings and post-processing.

Q5. How does 3D printing Hastelloy C22 compare to traditional manufacturing methods? 
A5. 3D printing Hastelloy C22 allows for the creation of complex and internal structures unattainable through casting or machining, reducing the need for assembly and enhancing part performance. It also allows for greater design flexibility and potential material savings.

Sodium Silicate Powder | Potassium Silicate Powder | Lithium Silicate Powder | Spherical SiO2 Powder | Zinc Sulfide ZnS Powder | 3D Printing Powder | Concrete foaming agent | Concrete Superplasticizer | Boron Nitride Powder | Nano Silicon Powder | CuO Powder | Cu2O Cuprous Oxide Powder | Cr2O3 Powder