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Cladding of Metals

Nickel Clad Stainless Steel Plate Stainless Steel Clad Plate

Nickel clad steel - Metal clad plate refers to the board covered with another metal, which saves resources and reduces cost without reducing the use effect (anti-corrosion performance, mechanical strength, etc.).
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Description
What is Nickel Clad Stainless Steel Plate?
Nickel-plated stainless steel plate is a new type of stainless steel composite material with a nickel metal layer plated on the surface of stainless steel. In addition to the advantages of stainless steel, this material is also decorative and corrosion-resistant and is widely used in construction, decoration, automobile, electronics, medical and other fields.
Nickel-plated stainless steel plate, as a stainless steel composite material with excellent corrosion resistance, decorative and radiation resistance, is widely used in construction, decoration, automotive, electronic medical and other fields. With the continuous progress of science and technology and the continuous improvement of application demand, nickel-plated stainless steel plates will be further developed in high performance, green environmental protection, customization and intelligence.
Metal clad plate refers to the board covered with another metal, which saves resources and reduces cost without reducing the use effect (anti-corrosion performance, mechanical strength, etc.).
The cladding methods usually include explosive cladding, explosive rolling cladding, rolling cladding, and so on.
According to the appearance, the composite material can be divided into the composite plate, composite pipe, composite bar, etc.

 

Nickel Clad Stainless Steel Plate  Stainless Steel Clad Plate

Specifications of Nickel Clad Stainless Steel Plate

Physical and chemical properties of nickel-plated stainless steel plate:
Nickel-plated stainless steel plate is a layer of nickel metal deposited on the surface of stainless steel by the electroplating process, so it has the following characteristics:
Corrosion resistance: nickel-plated stainless steel plate has good corrosion resistance, especially to corrosion of acidic media such as chloride ions, and can maintain long-term corrosion resistance in marine, industrial, and urban environments.
Decorative: nickel-plated stainless steel plate has a bright and clean surface with good metallic texture, which can present an elegant and noble temperament. It is widely used in various decorative fields.
Easy processing: nickel-plated stainless steel plate can be cut, bent, welded, and other processing operations like stainless steel, and the surface will not be affected.
High-temperature performance: nickel-plated stainless steel plate has good high-temperature performance, can be used at higher temperatures, and high-temperature strength and creep properties are also good.Radiation resistance: nickel-plated stainless steel plate has a certain protective effect on X-ray and γ-ray so it can be used for manufacturing medical equipment and nuclear industry equipment.

Specifications of Nickel Clad Stainless Steel Plate:

Specification

Details

Plate Type

Nickel-Clad Stainless Steel Plate

Base Material

Stainless Steel (e.g., 304, 316, 310, or other stainless steel grades)

Cladding Material

Nickel (Pure Nickel or Nickel Alloys like Nickel 200, 201)

Clad Layer Thickness

Typically 0.5 mm to 3 mm

Base Steel Thickness

Typically 5 mm to 50 mm

Clad Ratio

Clad thickness to base material thickness ratio: ~1:5 to 1:20

Bonding Method

Roll bonding, Explosive bonding, Diffusion bonding, Hot rolling

Hardness of Stainless Steel Base

Rockwell B 70 to 95 (depends on steel grade used)

Hardness of Nickel Cladding

Vickers hardness 90-150 (depending on the nickel alloy used)

Tensile Strength (Stainless Steel Base)

500 - 850 MPa (depends on steel grade)

Tensile Strength (Nickel Cladding)

300 - 650 MPa (depending on alloy)

Corrosion Resistance

Excellent resistance to corrosion, especially in acidic or reducing environments

Thermal Conductivity

Stainless Steel: 15-20 W/m·K, Nickel: 90-100 W/m·K

Electrical Conductivity

Nickel: 14-16% IACS (International Annealed Copper Standard)

Density

Stainless Steel: ~7.85 g/cm3, Nickel: ~8.90 g/cm3

Maximum Service Temperature

Stainless Steel: ~870°C (depending on grade), Nickel: ~1300°C (for pure nickel)

Applications

Chemical processing, heat exchangers, reactors, aerospace, marine applications, and other corrosion-resistant environments

Weldability

Good, but careful control is needed to prevent cracking and to ensure a strong bond

Surface Finish

Typically available in a variety of finishes, such as 2B, 2D, No. 1, or polished finishes

Mechanical Properties

Clad plates combine the mechanical strength of stainless steel with the corrosion resistance of nickel

Industry Standards

ASTM B898 (for nickel-clad materials), ASME BPVC Section II for pressure vessel applications

 
Preparation process of nickel-plated stainless steel plate:
The preparation process of nickel-plated stainless steel plate mainly includes the following steps:
Pretreatment: the stainless steel surface is polished, degreased, pickled and other treatments to improve the surface finish and cleanliness.
Electroplating: Put the pre-treated stainless steel plate into the electroplating tank and deposit a nickel metal layer on the stainless steel surface through an electrochemical reaction.
Post-treatment: the electroplated stainless steel plate will be cleaned, dried, and other treatments to remove surface impurities and moisture to improve product quality.

Grade of Nickel Clad Stainless Steel Plate:
NB/T 47002.2
ASME SA265


Applications of Nickel Clad Stainless Steel Plate:
Chlor-Alkali, Chemistry, Papermaking
Nickel-plated stainless steel plate has a wide range of applications; the following are its main areas of application:
Architectural field: nickel-plated stainless steel plate can be used for internal and external decoration of buildings, such as curtain walls, doors, windows, railings, staircases, elevators, etc. so that the buildings are more beautiful and durable.

Decorative field: nickel-plated stainless steel plates can be made into various decorative items, such as sculptures, reliefs, ornaments, etc., used to beautify the urban environment and home decoration.

Automotive field: nickel-plated stainless steel plate can be used in the manufacture of automobile parts, such as automobile shells, automobile wheels, etc., which can improve the appearance quality and corrosion resistance of automobiles.

Electronic field: nickel-plated stainless steel plate can be used to manufacture electronic products, such as circuit boards, connectors, terminals, etc., and can improve the quality of products and corrosion resistance.

Medical field: nickel-plated stainless steel plate can be used to manufacture medical equipment and components, such as surgical instruments, pharmaceutical equipment, medical equipment, etc., and can improve the corrosion resistance and health and safety of the equipment.

Other fields: nickel-plated stainless steel plate can also be used in petroleum, chemical, food, and other fields and can be manufactured in tanks, pipelines, valves, and other equipment to improve the corrosion resistance and service life of the equipment.



Applications of Nickel Clad Stainless Steel Plate


Package of Nickel Clad Stainless Steel Plate:
According to product characteristics and customer needs.
 

Remark of Nickel Clad Stainless Steel Plate:
Please provide detailed technical requirements to facilitate communication and determine the solution.

FAQs of Nickel Clad Stainless Steel Plate:

Q1. What is a Nickel-Clad Stainless Steel Plate?

A: Nickel-Clad Stainless Steel Plate is a composite material where a layer of nickel is bonded to a stainless steel base. This combination leverages the strength and durability of stainless steel with the corrosion resistance and heat resistance of nickel. Nickel is used in the cladding layer to provide superior resistance to aggressive chemicals, acids, and high temperatures.


Q2. What are the main applications of Nickel-Clad Stainless Steel Plates?

A:Nickel-Clad Stainless Steel Plates are used in a variety of industries, including:
Chemical Processing: For reactors, heat exchangers, and piping exposed to aggressive chemicals.
Marine: In seawater environments, due to nickel’s excellent resistance to corrosion.
Petrochemical: For equipment exposed to corrosive hydrocarbons and chemical compounds.
Power Generation: Used in high-temperature applications such as boilers, heat exchangers, and reactor vessels.
Aerospace: In environments requiring high resistance to heat and corrosion.


Q3. What are the advantages of using Nickel-Clad Stainless Steel Plates?

A:Corrosion Resistance: Nickel provides exceptional resistance to corrosion, especially in acidic or aggressive environments, improving the lifespan of the material.
Strength: Stainless steel offers high mechanical strength, making it suitable for structural applications that require durability and toughness.
Heat Resistance: Nickel alloys have high-temperature stability, making these plates suitable for environments with elevated temperatures.
Cost-Effective: Using a thin nickel layer over stainless steel is more cost-effective than using solid nickel, which is expensive.
Improved Performance: The combination of materials ensures superior performance in challenging environments without compromising on mechanical strength or corrosion resistance.


Q4. How are Nickel-Clad Stainless Steel Plates made?

A:Nickel-Clad Stainless Steel Plates are typically manufactured using one of several bonding methods:
Roll Bonding: The nickel and stainless steel are heated and passed through rollers to bond them together.
Explosive Bonding: A controlled explosive force is used to join the layers of nickel and stainless steel, forming a strong metallurgical bond.
Diffusion Bonding: The two metals are pressed together at high temperature to allow atoms from both materials to diffuse into each other, creating a strong bond.
Hot Rolling: The cladding process involves heating both the nickel and stainless steel to a high temperature, followed by rolling them together.


Q5. What is the typical thickness of the nickel cladding?

A:The thickness of the nickel cladding generally ranges from 0.5 mm to 3 mm, depending on the application and the desired corrosion resistance. The base stainless steel layer can be much thicker, typically between 5 mm to 50 mm, to provide mechanical strength.

Nickel Clad Stainless Steel Plate supplier-TRUNNANO:

Luoyang Tongrun Nano Technology Co. Ltd. (TRUNNANO) is a trusted global chemical material supplier & manufacturer with over 12 years of experience in providing super high-quality clad plates, clad rods, clad tubes, etc.

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